Industrial
The future of industrial innovation for aerospace, automotive, medical, and machining applications means tackling challenges in defect detection, feature measurement and surface roughness, ensuring optimal performance in challenging environments.
In industrial markets like aerospace, aviation, automotive and medical device manufacturing, manufacturers face growing pressure to enhance surface quality while boosting efficiency. Even minor defects can lead to costly rework, part rejection, and safety risks. Precision components demand strict control over diverse parameters. Throughput is also critical, prompting a shift from manual to automated solutions. Rapid, accurate measurement of defects, radii, chamfers, blends and roughness on the shop floor is essential to maintaining quality and production speed. To address these challenges, Onto Innovation’s 4Di technology enables vibration-insensitive, high-resolution 3D measurements anywhere in the factory – either handheld, combined with collaborative robots for high-volume automation or in-situ applications.
Aviation and Automotive
Accurate measurement of surface defects on turbine blades, fir-tree roots, and other precision machined components is critical to long component life and safe operation.
It is essential to measure various features such as chamfer, radius, edge break, and thread geometries as well as defects such as pits, particles, dents, scratches and corrosion.
The ability to measure defects, features, large components and complex geometries directly is vital.
Medical Devices & Implant Manufacturing
Surface quality and finish are important factors for the performance and reliability of medical devices and implants.
High-resolution, accurate measurement of surface finish, radius of curvature, scratches, pitting, and other defects will help ensure adherence to stringent design specifications.
Precision Machining
In precision manufacturing, achieving high resolution, accuracy, and efficiency is essential. As demand grows for high-performance components, there is an increasing need to define critical geometries in challenging and hard-to-reach areas, all while meeting tighter tolerances.
Performing measurements directly on the shop floor, or in-situ while machining a component, enables immediate feedback on machining outcomes to reduce scrap and rework. This approach is especially beneficial for large parts that are difficult to transport and cannot be inspected using microscope-based systems, as well as for intricate geometries that require measurements in confined spaces, internal shafts, or other hard-to-reach locations.
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